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» Termpro Audio Forum » Component Specific Topics » Amplifiers » SD12kD - Inside - how it works (Page 1)

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Author Topic: SD12kD - Inside - how it works
murilo@soundigital.com.br
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Hello

With this basic highlights we can discuss a little bit how the amplifier works.


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A- Power transformers: they are connected to the battery positive +12V (or any voltage in the 8-18V range) and to the Power supply FETs, which will open and close (controlled by the microprocessor) and generate an AC voltage on their outputs.

B- Power Supply FETs: explained on A. Each one is rated at 202A continuous, but they can handle up to 4x this number by working pulsed. Working in PWM mode, the time they stay opened changes all the time in order to control the power supply voltage and not damage the output stage. This is why our amplifiers work from 8V to 18V or even more.

C- Power diodes: Just as in a alternator, they rectify the alternating voltage into DC voltage.

D- Capacitor bank: Provide the capacitance needed to eliminate the pulsating ripple. After the Capacitors the voltage on the SD12kD can be up to 250Vdc.

E- Output FETs: 16 units working in H-bridge mode (means that all voltage RMS from power supply is provided to the load). Being a D class amplifier they work in PWM mode to build a sine shaped signal.

F- Current detection: shunt resistors measure the current from the power supply and send the information to the brain of the amplifier, the 20MHz microprocessor. If a short-circuit occur on the output, the microprocessor shut down the power supply, as an example.

G- Output filter: Being a low-pass filter, it will clean the high-frequency modulating signal from the output stage, allowing only the audio-range signal to pass.

H- Microprocessor and drivers, together they control all the switching devices (FETs) and monitor the protections.

[ 11-05-2009, 12:32 PM: Message edited by: murilo@soundigital.com.br ]

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NICE POST!!

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LOVELY POST INDEED EASIEST EXPLAINATION I HAVE EVER READ. THANKS MUCH
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JordyO
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Where does the 'magic smoke' come in to play and how can I make sure I don't let it out? [Confused]


[Big Grin]

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JordyO
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quote:
Originally posted by murilo@soundigital.com.br:
Hello

With this basic highlights we can discuss a little bit how the amplifier works.





A- Power transformers: they are connected to the battery positive +12V (or any voltage in the 8-18V range) and to the Power supply FETs, which will open and close (controlled by the microprocessor) and generate an AC voltage on their outputs.

B- Power Supply FETs: explained on A. Each one is rated at 202A continuous, but they can handle up to 4x this number by working pulsed. Working in PWM mode, the time they stay opened changes all the time in order to control the power supply voltage and not damage the output stage. This is why our amplifiers work from 8V to 18V or even more.

C- Power diodes: Just as in a alternator, they rectify the alternating voltage into DC voltage.


On a more serious note......

Ok, knowing very little about how the internals of an amplifier actually work I have a question about the input stage.

Unless I'm reading this incorrectly you take the DC current from the battery, turn it to AC current with the input FETs and then use the diodes to turn it back to DC current?

What's the point of this? Why do you want to go DC-AC-DC ... why can't you just use the initial DC input? [Confused]

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sundownz
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It has to turn into AC to get stepped up to a higher voltage by the transformers.

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murilo@soundigital.com.br
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Yes, the transformers can only "work" with AC.

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Gavin
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is it possible to post some pics of the parts your talking about for us simple people? some I know but some, I have no idea about or what they look like.

Just a question from a bonehead in the fareast! lol

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murilo@soundigital.com.br
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Gavin the picture is there, can you see now?

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JordyO
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quote:
Originally posted by sundownz:
It has to turn into AC to get stepped up to a higher voltage by the transformers.

AAaah... gotcha. Thanks! [Blob]

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LukaQ
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regulated, but no secondary inductor to make LC, just C? those caps are under high ripple current stress...

how good is regulation and to what secondary voltage is it regulated to?

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murilo@soundigital.com.br
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Hello Luka, 250V. Very good.

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Gavin
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quote:
Originally posted by murilo@soundigital.com.br:
Gavin the picture is there, can you see now?

Murilo, your on point my friend. Now I know what I'm looking at and what people are talking about! thanks again.

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Mr.Sears one 15 sub from hell
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quote:
Originally posted by murilo@soundigital.com.br:
Hello Luka, 250V. Very good.

Murilo...how much of that voltage in lost at the n-channel output mosfets,with the amplifier loaded down?

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murilo@soundigital.com.br
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Hey Steve, not much losses on FETs, low RDS-ON.

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LukaQ
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why are you making such "low" power, 200v would be enough for 20kw into 1R?
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kleuvert
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I like this kind of topics. Thanks Murilo. [Blob]
Simple working amplifier with the right components to work good. [Wink]

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this should be a sticky! great post!

nice clean amp too. you can tell it is a highend amp too with no jumper wires...

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murilo@soundigital.com.br
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Luka all that voltage helps the performance on higher impedances.

Like on this example:

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People, don't think the design is simple, without the microprocessor the PCB would be full of secondary circuits, like SMPS control, protection detection, etc etc.

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LukaQ
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is there this effect on music too? even if you have wired subs at 1R, and you could be driving 3R or more, at some freq, probably this changes a lot, from 20 to 100Hz
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sub2weeker
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so murilo... what is the current draw on the 16 k you have at 1 0hm? how many batteries am i gonna need?
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murilo@soundigital.com.br
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Luka, this happens with all amps, the magnitude differs.

Subweeker, a bit less than 1200A at 12.6V, and we recommend 100Ah each 1000W, will work with less but the more, the better, with any amp.

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Wagonized
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great post murilo.

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ok so the amp was putting out about 5,367 watts at 9 ohms huh?
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how long is this amplifier..

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