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» Termpro Audio Forum » Installer's Corner » Installation Tips, Tricks, & Techniques » cut through (Page 1)

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Author Topic: cut through
slickwheels22
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I am considering removing the back wall of cabin and front wall in bed. Any advice??? this one is 100% DAILY DRIVER AND NEEDS TO NOT LEAK!
I am considering using an accordion boot to make the seal. How much does the cabin shift differently then the bed (they move independently), what should I allow for movement between the box and vehicle cabin...assuming that the body of the box is mounted in bed?

Also need to know how many moreee 9917's you think I should add once there is the space??? [Big Grin]

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boommerextreme
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Depending on how long the truck is. I had to allow 2" all the way around the boot for movement. The best thing to do is get the boot installed and then drive it around and watch how much it moves. I used a accordion boot and used a polyurthane sealent in the grove then pushed the boot onto it. Hasnt leaked at all. Make sure your seam is on the bottom so water doesnt come in the seam.

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TEAM SOUNDSTREAM BASS RACE
06 World Finals Bass Race 6th
IASCA World Champion, New World Record 170.1 04
2nd Springbreak Nationals 06
2nd DB Drag World Finals 04
2nd IASCA World Finals 03
9 Al ST. Records
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slickwheels22
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Thanks for the advice. Truck is the same 03 Silverado I used to compete with.

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slickwheels22
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Thanks for the advice. Truck is the same 03 Silverado I used to compete with.

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Posts: 1203 | From: low country | Registered: Jul 2003  |  IP: Logged | Report this post to a Moderator
assman
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Its real fun cutting away.Mines cut from a 1" off the floor to the top of the window and about 50" wide.I say go for it,i have about a 85 cubic foot box [Big Grin]

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HOLE PROBLEMS
"GO LOW OR GO HOME"
Team Fi/AA
Team RF Bass Race
Assman Industries
Team Notoriously Loud Mafia
Fear The Duck
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slickwheels22
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Truck is about paid off and I have rebuilt it 10 times with each rebuild ending up with me saying " I wish I had the room to go deeper". I think it is about time.

Concerned/wondering... will the body/bed need to be reinforced anywhere?

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assman
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I didnt do any reinforcing and mine is holding up fine.

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HOLE PROBLEMS
"GO LOW OR GO HOME"
Team Fi/AA
Team RF Bass Race
Assman Industries
Team Notoriously Loud Mafia
Fear The Duck
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BallzDeep
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No reinforcing should be needed.....

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quote:
Originally posted by TRAIN:
c'mere pitbull...i bet you'd like a hot henry instead



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boommerextreme
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I had to do it to mine.

--------------------
TEAM SOUNDSTREAM BASS RACE
06 World Finals Bass Race 6th
IASCA World Champion, New World Record 170.1 04
2nd Springbreak Nationals 06
2nd DB Drag World Finals 04
2nd IASCA World Finals 03
9 Al ST. Records
 -
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slickwheels22
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^ what did you reinforce?

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boommerextreme
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the side of the cab was folding a little. I will find a pic.

--------------------
TEAM SOUNDSTREAM BASS RACE
06 World Finals Bass Race 6th
IASCA World Champion, New World Record 170.1 04
2nd Springbreak Nationals 06
2nd DB Drag World Finals 04
2nd IASCA World Finals 03
9 Al ST. Records
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boommerextreme
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If you look in the top pic the gap is even. In the pic on the bottom you can see the metal is bowing outward was starting to fold the back of the cab. If you weld it were I did you cant see any burn mark from the welder, and it is much stronger.
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[ 08-18-2006, 10:11 PM: Message edited by: boommerextreme ]

--------------------
TEAM SOUNDSTREAM BASS RACE
06 World Finals Bass Race 6th
IASCA World Champion, New World Record 170.1 04
2nd Springbreak Nationals 06
2nd DB Drag World Finals 04
2nd IASCA World Finals 03
9 Al ST. Records
 -
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slickwheels22
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Is the top picture taken from the pass side interior of cabin looking back toward the bed? I can't quite figure out what I am looking at, can you circle the area you are talking about?
Thank you for the help.

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boommerextreme
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Both pics are from the drivers side in the cab looking into the bed of the truck.

--------------------
TEAM SOUNDSTREAM BASS RACE
06 World Finals Bass Race 6th
IASCA World Champion, New World Record 170.1 04
2nd Springbreak Nationals 06
2nd DB Drag World Finals 04
2nd IASCA World Finals 03
9 Al ST. Records
 -
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PornStar
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david, here's a link to my truck build.

the cutout and boot are on the first few pages.

i did the original cutout with a sawl zawl... i expanded it with an angle grinder..

i will never again try cutting metal with a sawlzawl!!!!

the angle grinder was the way to go, it was like a hot knife through butter!!

i also glued my boot in the groove. i think i used black weatherstrip adhesive from walmart or something.

if ya have any questions you got my number [Smile]

http://forum.realmofexcursion.com/showthread.php?t=2554

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Team Maxxsonics . Hooker Audio . Ohio Generator
2005 dBDrag World Finals Street Max 1-2 6th place
2006 dBDrag World Finals Street Max 1-2 4th Place : U.S. Points Championship 3rd w/315 points : SPLMax Competitor of the Year
2007 Usaci Ohio State Records : Modified 2001-4000 : Modified 4000-up : Port Wars Open : Street Beat 4
2007 dBDrag Top U.S. SM 1-2 certified score : World Finals Street Max 1-2 4th Place : U.S. Points Championship 9th w/215 points
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assman
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Any update have you started cutting?

--------------------
HOLE PROBLEMS
"GO LOW OR GO HOME"
Team Fi/AA
Team RF Bass Race
Assman Industries
Team Notoriously Loud Mafia
Fear The Duck
 -  -

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slickwheels22
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I have been working 6-7 days a week...still considering/saving funds. Anybody want to help?

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boommerextreme
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If you were not so far away I would do it for you.

--------------------
TEAM SOUNDSTREAM BASS RACE
06 World Finals Bass Race 6th
IASCA World Champion, New World Record 170.1 04
2nd Springbreak Nationals 06
2nd DB Drag World Finals 04
2nd IASCA World Finals 03
9 Al ST. Records
 -
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slickwheels22
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Not worried about the cutting... just thinking of how much fun it is to carry all that damn plywood.

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slickwheels22
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Looks like today might be the day. I woke up with an itch to cut metal.

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assman
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Make sure you put up a few pics after you get it all cut out.

--------------------
HOLE PROBLEMS
"GO LOW OR GO HOME"
Team Fi/AA
Team RF Bass Race
Assman Industries
Team Notoriously Loud Mafia
Fear The Duck
 -  -

Posts: 7648 | From: Rising Sun Md. | Registered: Dec 2001  |  IP: Logged | Report this post to a Moderator
slickwheels22
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Ummmmm....how do I get the rear glass out of the cabin???
Was thinking about running thin bare metal wire through the gasket and sliding it around the perimeter to break the seal, two man job. is this correct?

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boommerextreme
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Your going to need a new seal "if" you ever use it again. just get a razor knife and cut the gasket and you can just push it right out.

--------------------
TEAM SOUNDSTREAM BASS RACE
06 World Finals Bass Race 6th
IASCA World Champion, New World Record 170.1 04
2nd Springbreak Nationals 06
2nd DB Drag World Finals 04
2nd IASCA World Finals 03
9 Al ST. Records
 -
 -

Posts: 7486 | From: Dothan Al. | Registered: Mar 2004  |  IP: Logged | Report this post to a Moderator
assman
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sledge hammer [Big Grin]

--------------------
HOLE PROBLEMS
"GO LOW OR GO HOME"
Team Fi/AA
Team RF Bass Race
Assman Industries
Team Notoriously Loud Mafia
Fear The Duck
 -  -

Posts: 7648 | From: Rising Sun Md. | Registered: Dec 2001  |  IP: Logged | Report this post to a Moderator